Refractory Sand & Flours

Refractory Materials for Ceramic Slurry

 

Remet supply refractory flours and sands compatible for all alloys cast by the investment casting industry. With grades to make up primary (face coat) and secondary (backup) slurries of the ceramic shell.

There are a number of key considerations, when selecting a refractory for use.

  • Thermal resistance
  • Thermal expansion
  • Thermal conductivity
  • Stability in slurry/reactivity with binder
  • Particle size
  • Mixing time

Remet’s comprehensive range of refractories, enables us to create a solution to ensure both a high quality ceramic shell and final casting is produced.

See our FAQ's about shell testing here.

REMASIL®

Product Information

REMASIL® – Aluminosilicate Refractory Flour & Sand

 

REMASIL® is the trade name for REMET® UK’s Aluminosilicate products. Composed of three systems (REMASIL 48, 50 & 60), all calcined to a constant weight and ground to specific grade of both grains and flours. These products produce investment casting shells of excellent refractoriness and high temperature stability, at an incredibly economical rate. The REMASIL® range provides increased strength when compared to Fused Silica systems.

In the case of stucco grains, the custom grinding of REMASIL results in a more uniform product which has a narrow range of particle sizes and a minimum amount of fines (dust). Reduced fines improve both permeability and intercoat adhesion.  Whilst the powder grains can offer the user a greater level of flexibility, through its offering in two separate cuts, allowing a foundryman to choose the specific grade that best suits their needs.

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REMASIL 48 Benefits

  • Good refractoriness and high temperature stability.
  • Easy knockout.

REMASIL50 Benefits

  •  

REMASIL 60 Benefits

  • Higher Alumina content provides for increased refractoriness and stability at high temperatures.
  • Excellent for casting larger parts.
  • Performs exceptionally well when dimensional stability is crucial.

 

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Fused Silica

Product Information

REMET® Fused Silica Refractory Flour & Sand

 

REMET® UK Fused Silica is made from pure, natural white silica rich sand at 1980oC. At this temperature, the crystalline quartz melts and becomes non-crystalline. The resulting refractory is a pure material that is readily available, which provides a long life slurry practical for both ferrous and non-ferrous metal casting.

REMET UK Fused Silica has excellent thermal characteristics, as it exhibits a very low level of thermal expansion (5.0 x 10-7 cm/cmoC). Whilst it also provides low thermal conductivity, together these attributes provide a refractory with excellent thermal shock resistance.

This product provides for excellent slurry stability as well as good pH stability, when used in the primary coating. This will aid in preventing the solution from dropping out, which is crucial in achieving an even coat application, essential in avoiding surface defects.

The shell produced using REMET UK Fused Silica, is both light weight and highly permeable. Whilst the refractories unique behaviour under extreme heat, creates a shell that once cooled, allows for an easier knockout.

This material is offered in a wide variety of powder and grain sizes, including our Ez-Cast shell system, for both primary and secondary coat slurry applications.

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Zircon

Product Information

REMET® Zircon

 

REMET® UK Zircon Sand and Flour are milled from raw materials from a newly opened resource with a long manufacturing life. The zircon is dried, milled, screened and subject to magnetic separation. Products have excellent chemical and physical consistency zircon is available in both fully calcined and part calcined forms.

 

The thermal response of zircon is its major attraction to the investment caster. Not only does it have a low thermal expansion coefficient, but it also has a very predictable and linear response making dimensional prediction of finished parts much simpler and more reproducible.

 

Other characteristics of zircon in general to be added;

  • Very low reactivity (good for prime coats)
  • High solids loading capability
  • High strength
  • Fine particle size for good surface quality
  • Excellent rheology

 

These products are broadly used by foundries producing aerospace castings-equiax, directional solidification and single crystal; and by commercial and art foundries which require premium surface quality.

 

REMET Milled Zircon

REMET® Milled Zircon is dry milled to a controlled particle size distribution from fully calcined zircon sand. It is available in fine (FG), coarse (CG) and extra-coarse (ECG) sizings, which correspond to -400 mesh, -325 mesh and -200 mesh, respectively.

 

This material is for use in investment casting slurries. It makes up the fine constituent of zircon mold cores and mold facings or a base for zircon foundry washes.

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REMET Zircon Sand

REMET® Zircon Sand is ideally suited for use as a primary stucco for investment casting molds. It is also used as a constituent of zircon founder cores, mold washes, or as a mold facing material and shell mold component.

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Alumina

Product Information

REMET® Alumina

 

REMET’S® UK Alumina products are high purity Al2O3 compounds, that provide a hard refractory material for use by the investment caster.

 

White Fused Alumina

REMET’S® White Fused Alumina (also known as White Corundum) is a highly purity product fused and sized to meet the needs of the investment caster.

This product exhibits:

  • High Refractoriness
  • High Resistance to Chemical Attack

 

Tabular Alumina

REMET’S® T1061 Tabular Aluminas are specifically sized, high density, low soda tabular alumina product exhibiting low porosity, resistance to chemical attack, resistance to thermal shock , high mechanical strength , extreme hardness and resistance to wear.

This product is ideal for high temperature shell systems.

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Zirconium Oxide

Product Information

Zirconium Oxide

 

REMET® UK Stabilized Zirconia are electrically fused combinations of Zirconium Oxide and approximately 4% Calcium Oxide. This yields products with about 70% Cubic Zirconia plus 30% Monoclinic Zirconia.

The major investment casting application for this family of products is as the primary coat flour and stucco in the casting of reactive alloys including Titanium alloys.

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